Suggested Total Area(Building + Storage) for
- 2 Press
- 4,000~5,000㎡
- 3 Press
- 70,000~75,000 ㎡
- 4 Press
- 10,000㎡~
PRODUCTS
Consulting
Consulting for
GRP/SMC WATER TANK & OTHER PRODUCTS MANUFACTURING SET-UP
GRP Panel Manufacturing Process
GRP Panel Manufacturing Process with QC
Factory Layout
- 1. SMC(RawMaterial)
- 2. SMC Dispensor
- 3. SMC Charging Table
- 4. Press M/C
- 5. Working Table for trimming
- 6. Scale
- 7. Molded Product
- 8-1. Stem-In
- 8-2. Stem-Out
- 9. Rail for Mold Change
- 10. Vehicle for Mold change
- 11. Hoister for Mold Change
- 12. Storage Place for Molds
- 13. Storage Place for Product(In-Factory)
- 14. Press M/C for Insulation
- 15. Polyureathan Mixing M/C
- 16. Multi-Spindle Drilling M/C
- 17. Rail for Packing
- 18. Rapping M/C for Packing
- 19. Air Compressor
- 20. Storage place for Semi-Product
- 21. Storage place for Finished Product
- 22. Boiler(LNG GAS/PETROL ELECTRIC)
Technical Information
Drawings (Panels & Accessories)
Work & Q/C orders
Production Cost Analysis
SMC Raw Material Cost
Basic condition for a monthly production
- Average :
- 150 panels/1day(2 shift, 22 hours) x 25 days
150 panels * 25 days = 3,750 panels
SMC sheet requirement
- 3,750 panels *15kg(Weight, 1x1m size) =
- 56,250(kg)
- SMC+Yarn ( CIF PRICE USD 2.2/Kg) * 56,250(Kg) =
- USD 123,750 (Approximately)
INSULATION cost (considering 60% Panels are insulated)
- Insulation Covers(ABS / ASA / PE) :
- 3,750*60%=2250 Pieces * USD 11 = USD 24,750
- Insulation Foam(Polyurethane) :
- MDI+Polyols : About USD 10/Panel * 2250 = USD 22,500
Raw Material TOTAL : USD171,000
Stocking Cost : 225,000 * 30% for Monthly = USD 51,300
TOTAL COST : 171,000 + 51,300 = USD 222,300(1 month / 1 press)
Sales price structure
What do we propose?
- 1. Planning & coordinating the project
- 2. Providing all the technical information
- 3. Purchasing key machineries and others
- 4. Training labors(Korean know-how for manufacturing)
- 5. International certification & QC(ISO, WRAS, PSB, SEISMIC TEST etc)
Step-by-step production facilities
SMC SHEET MANUFACTURING
